Static Control for Packaging & Logistics

Convert packaging materials and handling systems into controlled static-dissipative surfaces

Packaging and logistics systems are often built from insulating materials that allow static charge to accumulate during handling and transport. Cartons, foams, trays, totes and handling equipment can generate and retain electrostatic charge through friction, airflow and movement.

This can lead to contamination, dust attraction, product damage and handling instability, particularly in electronics, cleanroom and high-value manufacturing environments.

Using the ProShieldESD coating platform, packaging materials and logistics systems can be converted into controlled static-dissipative surfaces without replacing the base material.

These challenges are addressed across different application routes within the ProShieldESD solutions structure.

Static control in packaging and logistics showing how insulating materials generate electrostatic charge, the impact on contamination and ESD risk, and how coatings convert surfaces to static-dissipative

Overview of how static is generated in packaging systems and how surface coatings convert standard materials into controlled static-dissipative solutions.

Where Static Occurs in Packaging Systems

Static generation is common throughout packaging and logistics processes, particularly where materials are lightweight and insulating.

  • Friction between packaging materials during packing and transport
  • Airflow across cartons, trays and protective covers
  • Handling and movement of products through logistics systems
  • Separation of materials during unpacking
  • Dry storage environments with low natural dissipation

These effects can occur across both disposable and reusable packaging systems, including materials used around industrial equipment, work surfaces and facility areas.

Typical Materials and Applications

Static control coatings can be applied across a wide range of packaging materials and logistics systems.

  • Cardboard cartons and paper-based packaging
  • Foams, inserts and protective cushioning materials
  • Plastic trays, totes and handling containers
  • Reusable logistics systems and storage bins
  • Conveyor surfaces and packaging lines

Many of these materials are also used in anti-static coating for plastic, industrial equipment systems and facility handling areas.

Why Conventional ESD Packaging Falls Short

Traditional ESD packaging solutions often rely on specialist materials or additives that can introduce limitations.

  • ESD materials can be expensive compared to standard packaging
  • Limited availability or long lead times for specialist products
  • Performance may degrade with wear or contamination
  • Not easily adaptable to existing packaging systems

This is why surface-based approaches using filler-free conductive polymer technology are increasingly used.

Key point: Static control in packaging is not just about buying specialist packaging. It can also involve upgrading the surface behaviour of existing materials.

Benefits for Packaging and Logistics

  • Upgrade standard packaging materials without redesign
  • Reduce dust attraction and contamination risk
  • Improve handling stability during transport and storage
  • Enable reusable ESD packaging systems
  • Apply consistent static control across mixed materials

These benefits are useful where packaging and logistics materials are already suitable mechanically, but need improved electrostatic behaviour.

How SCH Services Supports Packaging Applications

SCH Services can support static control for packaging and logistics from early feasibility through to repeat coating work. The process starts with the material, handling conditions and required ESD performance.

Choosing the Right Static Control Route

Packaging and logistics systems are a major source of static generation, but they form part of a wider process. The correct approach depends on how materials are handled, how charge is generated, and whether the issue extends into plastics, equipment, work surfaces, facility areas or higher-risk environments.

For a structured route across all application types, see How to Choose the Right Static Control Approach.

ProShieldESD Solutions

Other ProShieldESD solutions support related static control requirements across plastics, equipment, hazardous environments and working areas.

Why Choose SCH Services?

SCH Services combines coating process experience, ESD application knowledge and practical production support to help customers evaluate and apply ProShieldESD correctly.

  • Technical guidance for packaging material assessment and coating selection
  • Trial coating and process evaluation before wider adoption
  • Support for reusable logistics and retrofit strategies
  • Experience with coatings used in industrial, electronics and controlled environments
  • Practical guidance for inspection, handling and verification

Discuss your packaging application

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Disclaimer: This page provides general technical guidance only. Packaging suitability depends on material type, environment, handling conditions and required ESD performance. Final suitability must be confirmed through appropriate testing and validation.