At SCH Services Ltd, we believe that excellence doesn’t happen by chance. It’s built—carefully, consistently, and collaboratively—through three key pillars: training, trust, and technology.

In the high-precision world of conformal coating, Parylene deposition, and ESD control, every detail matters. But behind every perfect finish is something even more important—a team that’s skilled, trusted, and equipped with the right tools.

Training: Building capability from the inside out

SCH’s success is built on people who understand why their work matters. From new starters to senior technicians, everyone is part of an ongoing development journey that combines structured training with on-the-job experience.

We invest in:

• Structured training pathways for coating, masking, demasking, inspection, and Parylene application.
• Competency matrices that track skill progression and highlight where extra coaching is needed.
• Cross-functional learning, so each person understands not just their own process, but how it connects to the next.

Training isn’t just about compliance—it’s about confidence. When staff understand both the process and the purpose, they take pride in the results.

Trust: Empowering people to deliver

Trust is at the core of how we work. We hire for potential and attitude, then give people the structure and autonomy to succeed.

At SCH, we believe:

• Trust means delegating responsibility, not just tasks.
• Accountability grows when people feel ownership of outcomes.
• Open communication creates a workplace where feedback leads to improvement, not fear.

Our production, quality, and operations teams work hand-in-hand—supported, not micromanaged. That trust shows in the consistency of our output, the reliability of our customer commitments, and the way our staff support one another when pressure is on.

Technology: Precision through innovation

Technology is the third pillar of the SCH way. From advanced selective coating and UV inspection systems to Parylene vacuum deposition and ProShield ESD control, our investment in technology keeps us ahead of industry standards.

We use technology to:

• Reduce variation and improve repeatability.
• Track efficiency and quality metrics across every job.
• Shorten turnaround times while maintaining strict process control.

Innovation at SCH isn’t about chasing the latest gadget—it’s about using the right technology to make people’s work easier, safer, and smarter.

Where the three pillars meet

When training, trust, and technology align, you get more than just good results—you get a culture of continuous improvement.

• Trained people use technology better.
• Trusted people take ownership of quality.
• Modern tools free skilled staff to focus on detail and precision.

That’s the SCH difference. It’s why our customers rely on us for high-reliability coating solutions, and why our people stay, grow, and take pride in what they do.

The SCH Way – simple, effective, human

At the end of the day, we’re a people business powered by technology. Whether we’re coating a medical device, protecting an aerospace circuit, or implementing an ESD program, our approach remains the same—train well, trust deeply, and invest wisely.

That’s the SCH way of working.

Rework is an unavoidable part of conformal coating and Parylene processing. Components get missed during masking, test points need exposing, defects appear after inspection, or engineering changes require parts of the board to be stripped. The question is no longer “how do we avoid rework?” but “how do we complete it quickly, safely and without damaging the PCB?”

For many manufacturers, rework still means scalpels, fibreglass pencils, chemical stripping using solvents either locally or complete removal, or manual scraping of Parylene with a blade. These methods work — but they’re slow, inconsistent, labour-heavy and carry a high risk of lifting pads, scratching solder mask or contaminating assemblies.

Micro-abrasive blasting using the Vaniman ProBlast 3 ESD has rapidly become the preferred alternative. It removes conformal coatings and even Parylene in seconds, without solvents or heat, and allows operators to expose precise areas for soldering or repair while protecting the PCB.

This article explains how it works, why it cuts rework time by up to 50%, and how it compares against wet stripping and manual scraping.

1. What Is the Vaniman ProBlast?

The Vaniman ProBlast is a micro-abrasion blasting unit designed for precision surface removal. Instead of knives or solvents, it uses a controlled stream of fine media (such as bicarbonate of soda, plastic bead or VanAcrylic) propelled by compressed air. The stream is directed through a handheld nozzle while a built-in vacuum extracts debris.

Key features:

• Foot-pedal control for on/off blasting
• Adjustable pressure and media flow for delicate work
• Works under a microscope or enclosed cabinet
• No heat, no solvents, no chemical residues
• Designed for PCB and electronic rework — not industrial sandblasting

2. Why Traditional Methods Slow Down Rework

Manual scraping (acrylic, polyurethane, silicone):

• Requires careful cutting around component leads or pads
• High chance of slipping and scratching solder mask or cutting tracks
• Slow, especially around fine-pitch components
• Operator-dependent — some take 2 minutes, others take 12

Parylene removal by scalpel or fibre pen:

• Parylene is chemically inert and extremely tough — knives tend to “drag” rather than cut cleanly
• Can take 20–30 minutes to expose pins on a connector
• Risk of delamination or cutting through gold plating

Wet stripping (chemical gels or immersion baths):

• Effective for acrylics and polyurethanes — but not for Parylene
• Slow: requires soak time, softening, then cleaning residues
• Can damage labels, plastics, adhesives or certain connectors
• Risk of chemical ingression under components if not fully rinsed
• Generates hazardous waste, PPE requirements, disposal costs

3. How ProBlast Cuts Rework Time in Half

Micro-abrasion blasting avoids chemical softening and manual cutting. Instead, it cleanly erodes the coating — and only the coating layer.

4. How It Works Without Damaging the PCB

The ProBlast is not a high-pressure industrial blaster. It is designed for delicate electronics. You choose the media type and air pressure depending on coating type. It’s also fully protected against ESD damage & effects.

5. ProBlast vs Wet Stripping vs Scraping

Feature	ProBlast	Chemical Stripping	Manual Scraping
Works on Parylene?	Yes	No	Yes, but slow
Time per rework	Fast	Medium–slow	Slow
Risk of board damage	Low	Medium (under-component ingress)	High (cuts, pad lifting)
Cleanliness level	Dry, vacuum extracted	Wet, requires cleaning	Debris and fibres
Operator fatigue	Low	Medium	High
Safety	No solvents	Chemical fumes & waste	Blade injuries

6. Reduces Labour, Scrap and Defects

Using ProBlast simplifies rework to a repeatable process rather than relying on “steady hands and patience.”

7. ROI – How Quick Is the Payback?

Even small EMS companies recover the cost in weeks or months.

8. Where It Fits in the Process

The ProBlast is typically used at final inspection and demasking stages, rework stations, and Parylene removal areas.

9. Final Thoughts

Rework is inevitable in conformal coating and Parylene processing — but the method you choose determines whether it costs minutes or hours, pennies or scrap boards.

Find out more about the various conformal coating methods of removal at our Knowledge Hub.

Want to see how micro-abrasion blasting could work in your coating process? We can provide demonstrations, trials and training for your operators. Or, we can carry out Parylene Removal Services as required.

Call: +44 (0)1226 249019

Email: sales@schservices.com

Parylene coatings are one of the most advanced protective solutions available for electronics, sensors, medical devices and precision components. Applied through chemical vapour deposition (CVD), Parylene forms a completely uniform, pinhole-free film that conforms to every surface—even into microscopic gaps and sharp edges.

Unlike traditional liquid coatings, Parylene has no solvents, doesn’t shrink or crack, and creates no surface tension. It is deposited as a vapour, meaning the coating forms molecule by molecule, producing a perfectly even layer that is ultra-thin, transparent and extremely durable. Because of this unique combination of properties, demand for high-reliability Parylene coating servicesandParylene equipment continues to grow across multiple industries

Because of this unique combination of properties—chemical resistance, moisture barrier performance, electrical insulation and biocompatibility—Parylene is now widely used across a range of industries. Below are five of the most important Parylene coating applications across global industries.

1. Aerospace and Defence

Aerospace and defence equipment must perform flawlessly in environments where failure is not an option. Electronics and sensors face extreme temperatures, pressure changes, vibration, salt fog, fuel vapours and moisture.

Why Parylene works so well in this industry:

• Ultra-thin and lightweight protection without affecting component tolerances.
• Exceptional barrier against corrosion, humidity and atmospheric contaminants.
• Stable electrical insulation even at high altitude and low pressure.
• Zero outgassing, ideal for space and satellite applications.

Typical aerospace/defence applications:

• Avionics and flight control systems
• Radar, communication and navigation modules
• Fuel system sensors and connectors
• Satellite electronics, optics and camera assemblies
• Military night-vision equipment and guidance systems

Learn how Parylene protects avionics, satellite electronics and mission-critical defence systems in our Aerospace & Defence page.

2. Medical Devices and Life Sciences

Medical devices require coatings that are biocompatible, durable and able to withstand sterilisation methods such as autoclaving, ethylene oxide or gamma radiation. Parylene meets all these demands.

Key advantages for medical use:

• Certified to ISO 10993 and USP Class VI biocompatibility standards.
• Safe for implantable and skin-contact devices.
• Creates a moisture and chemical barrier while preventing leaching of metals or chemicals from the device.
• Flexible and non-cracking, even on thin-film circuits or small components.

Where it is used:

• Pacemakers, neurostimulators and implantable sensors
• Cochlear implants, hearing aids and diagnostic tools
• Catheters, stents and surgical instruments
• Lab-on-chip devices and microfluidic systems

See how Parylene is used to protect implants, surgical tools and diagnostic devices on our Medical Coatings section.

3. Automotive and Electric Vehicles (EVs)

Modern vehicles rely heavily on electronics that must survive vibration, temperature changes, oils, salt, water and dust. With electric vehicles, the demands on sensors and high-voltage systems are even higher.

Benefits in the automotive sector:

• Protects PCBs, connectors and sensors from corrosion and moisture.
• High dielectric strength ensures insulation in battery management and high-voltage systems.
• Resistant to temperature extremes from engine heat to sub-zero climates.
• Lightweight and thin, ideal for compact and sensitive components.

Typical components protected:

• Battery management system (BMS) electronics
• Advanced driver assistance systems (ADAS) including radar, LiDAR and cameras
• ECU (Electronic Control Units) and PCB assemblies
• LED lighting, sensors and underbody electronics

Learn more about Parylene protection for BMS, sensors and ADAS technologies on our Automotive & EV Parylene Coatings section.

4. Consumer Electronics and IoT Devices

Consumers expect their electronics to be smaller, lighter, waterproof and long-lasting. Parylene enables this without changing the appearance, size or performance of the device.

Why Parylene is chosen for consumer tech:

• Transparent, ultra-thin coating that doesn’t affect touchscreens, buttons or LEDs.
• Protects circuits from moisture, sweat, oils, dust and daily wear.
• Ideal for miniaturised components such as MEMS sensors and microphones.
• Improves lifespan and reliability without adding bulk.

Examples include:

• Smartwatches, fitness trackers and wearable electronics
• Smartphones components (microphones, speakers, cameras)
• Hearing aids and earbuds
• Smart home sensors and IoT devices

See how Parylene enhances durability in wearables, IoT devices and miniaturised electronics on our Consumer Electronics page.

5. Industrial, Energy and Harsh Environments

Industrial electronics face harsh settings—chemical vapours, humidity, salt, dirt, pressure and mechanical stress. Parylene helps ensure reliability, safety and longer operational life.

Why it’s valuable here:

• High resistance to chemicals, solvents and gases
• Prevents corrosion in offshore, marine and high-humidity environments
• Strong electrical insulation for high-voltage systems
• Works in high-pressure or submerged conditions without degrading

Applications in this sector:

• Pressure and temperature sensors
• Industrial control systems, PLCs and drive boards
• Oil, gas and renewable energy electronics
• Solar inverters, wind turbine sensors and power electronics
• Leak detection and chemical instrumentation systems

Discover how Parylene protects sensors, control systems and energy infrastructure in harsh environments on our Industrial & Energy sector page.

Summary

Parylene is no longer a specialist coating used only in niche applications—it is now a critical protection technology used across aerospace, medical, automotive, consumer and industrial sectors.

Its unrivalled combination of ultra-thin coverage, chemical resistance, electrical insulation, flexibility and biocompatibility makes it one of the most reliable and versatile coating technologies available.

Whether it’s safeguarding a pacemaker, a drone sensor or an EV battery system, Parylene enables engineers to design smaller, lighter and more durable products that meet the growing demand for reliability and performance.

Additional Resources and Links

To help readers explore specific aspects of Parylene technology in more depth, the following related articles can be linked within this blog:

Parylene Basics: Dimer Grades, Properties & Uses – ideal for introducing what Parylene is and why different dimer types matter.

Parylene Deposition: Process Parameters – can be linked in the introduction or technical sections when explaining the CVD process and performance.

Masking for Parylene – suitable in sections where precision, coverage or protection of components is discussed (especially aerospace and medical).

Optical Thickness Measurement for Parylene – relevant when discussing quality control, reliability and performance in high-tech industries.

Parylene vs Liquid Coatings: Selection Guide – a useful comparison reference in the conclusion or consumer electronics section.

Ready to Take Your Parylene Coating Further?

Choosing SCH Services means partnering with a specialist, not just a supplier. We provide complete Parylene Solutions—supported by coating service, equipment, materials, process development and training.

Why manufacturers choose SCH:

• 25+ Years of Expertise – Trusted across aerospace, medical, defence, automotive and electronics industries.
• End-to-End Support – From coating selection and Parylene grades to masking, application methods, inspection and ESD protection.
• Scalable Capacity – Prototype trials, validation work or full high-volume production — we match your demand.
• Global Coverage – Technical support and supply across the UK, Europe, North America and Asia.
• Proven Quality & Reliability – Consistent results across services, equipment and materials.

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sales@schservices.com

Or send us a message via the contact page

At SCH Services Ltd, we’re often known for what we deliver — world-class conformal coating, Parylene solutions, and ESD protection trusted by electronics manufacturers across the UK and beyond. But what truly defines SCH isn’t just the technology. It’s the people and processes behind it.

Step behind the scenes, and you’ll find that precision here isn’t just about machinery or materials — it’s about mindset. Every member of the SCH team understands that protecting electronics means protecting performance, reliability, and reputation. From the first board to the final inspection, every detail matters.

Precision in Every Process

Our commitment to precision runs through every layer of our operations. Whether it’s the controlled environment of our coating rooms, the exact science of Parylene deposition, or the meticulous ESD testing that underpins ProShield, each step is guided by robust quality systems, ISO standards, and decades of expertise.

Our technicians and quality supervisors work closely together to ensure coatings meet the tightest specifications. Efficiency logs, training matrices, and continuous improvement processes help us stay on track — and ahead of industry expectations.

People at the Heart of Performance

What makes SCH different is that behind every coated board, every inspection, and every innovation, there’s a person who cares.

From our skilled masking and demasking technicians to our quality team and operations leaders, everyone contributes to the same goal — protecting what matters.

Our culture is one of accountability, teamwork, and continual growth. When challenges arise, we don’t point fingers — we find solutions.

Innovation with Integrity

As we prepare for Productronica 2025, we’re showcasing more than just technology. We’re sharing a story — one of people who take pride in their craft, of a company that combines innovation with integrity, and of a shared belief that excellence isn’t an act, but a habit.

At SCH, precision meets people every day. It’s what keeps us grounded, what drives us forward, and what makes the difference for every customer we serve.

When it comes to protecting sensitive electronics and critical components, the best solutions are often the ones you can’t see. Parylene coating is exactly that — an ultra-thin, transparent film that provides superior protection without adding weight, altering dimensions, or affecting performance.

In this article, we break down what Parylene is, how the process works, and why it delivers results you can trust but barely see.

What is Parylene?

Parylene is a family of polymer coatings applied using a unique vapour deposition process. Unlike liquid coatings, it doesn’t rely on solvents or curing. Instead, it forms a pinhole-free, conformal layer that follows every contour of the surface — even sharp edges, crevices, and internal cavities.

Key Characteristics:

• Completely transparent and ultra-thin (typically 5–50 µm)
• Solvent-free, vacuum-deposited protective film
• Uniform coating with no pooling or bridging
• Excellent barrier to moisture, chemicals, and gases
• High dielectric strength and electrical insulation

How is Parylene Applied? The Vapour Deposition Process

Parylene coating isn’t sprayed or dipped — it’s deposited molecule by molecule in a vacuum chamber. Here’s how:

1. Vaporisation – Solid Parylene dimer is heated under vacuum, turning it into a vapour.
2. Pyrolysis – The vapour is heated again to break the dimer into monomers.
3. Deposition – These monomers enter a cool coating chamber where they polymerise and form a thin, uniform film over all exposed surfaces.
4. No Cure Required – Unlike liquid coatings, Parylene is ready immediately — no oven curing, no drying time.

This unique process ensures 360° coverage, reaching areas where sprays, brushes, and dips simply can’t.

Why Use Parylene? Visible Results from an Invisible Layer

Although invisible to the eye, Parylene’s protective performance delivers very real benefits:

Where Is Parylene Used?

Parylene’s versatility makes it suitable across industries where reliability is critical:

• Aerospace & Defence — avionics, satellites, fuel systems, sensors
• Medical Devices — catheters, implants, hearing aids, surgical tools
• Automotive & EV — PCBs, battery systems, ADAS components
• Consumer Electronics — wearables, sensors, microcircuits
• Industrial & Energy — sensors, control systems, harsh environment electronics

Parylene vs Traditional Liquid Conformal Coatings

Is Parylene Right for Your Product?

Parylene is ideal when:

• You need high reliability in extreme environments
• Conventional coatings don’t reach complex geometries
• Devices are miniaturised or lightweight
• Biocompatibility and cleanliness are required
• Long-term product life and consistency are critical

Conclusion

Parylene may be invisible, but the results are not. With unmatched uniformity, protection and long-term performance, it delivers reliability where failure is simply not an option.

Whether you’re designing next-generation electronics, life-saving medical devices, or mission-critical aerospace systems — Parylene ensures invisible protection with visible results.

When “Doing It Yourself” Costs More Than You Think

In electronics manufacturing, it’s easy to assume that keeping conformal coating in-house will save time and money. But in reality, “DIY coating” often leads to hidden costs—extra labour, quality issues, and expensive downtime.

Setting up and maintaining a coating process is far more complex than most production teams anticipate. From equipment calibration to masking accuracy and inspection control, there’s a steep learning curve that can impact yield and product reliability.

At SCH Services Ltd, we specialise in subcontract conformal coating, helping manufacturers achieve consistent, high-quality protection without the overhead of running their own coating line.

1. Equipment Costs That Don’t Pay You Back

A full coating setup involves more than just a spray booth or dip system. You’ll need extraction units, curing ovens, inspection lighting, masking materials, and precision jigs—plus ongoing maintenance.

These capital investments rarely achieve full utilisation. Production peaks and dips leave expensive machinery sitting idle, while maintenance and calibration costs continue to rise.

By outsourcing to SCH Services, you eliminate capital expenditure. Our purpose-built coating facilities operate at optimal efficiency every day, meaning you only pay for the coating you need—nothing more.

2. Labour and Training: The Hidden Overhead

DIY coating requires skilled technicians. Training staff to apply, inspect, and handle materials safely takes time and experience. Turnover or absences can leave you short-staffed, stalling production and increasing the risk of errors.

At SCH, our trained coating technicians and quality inspectors are dedicated specialists. Every board is processed under controlled conditions and backed by documented inspection data. That ensures consistent quality—without the cost of training or supervision on your side.

3. Rework, Rejects, and Quality Risks

DIY coating often appears cheaper—until rework begins. Missed areas, bubbles, or masking failures can trigger costly reprocessing, material waste, and delivery delays.

SCH’s inspection process ensures uniform coverage and reliable protection on every job. Using magnification, controlled environments, and robust masking methods, we maintain repeatable coating quality that meets industry standards for aerospace, defence, medical, and automotive sectors.

4. Compliance and Environmental Control

Operating a coating line means dealing with solvents, VOC emissions, and waste disposal. Each of these brings legal, environmental, and safety obligations that require ongoing monitoring and documentation.

SCH Services operates under ISO 9001 and ISO 14001 certification, with fully compliant extraction and waste management systems already in place. Outsourcing to a certified partner removes this regulatory burden, protecting both your people and your audit trail.

5. Scalability and Turnaround

In-house coating can quickly become a production bottleneck—especially when volumes fluctuate or customer deadlines tighten.

SCH offers flexible capacity for both prototype and high-volume coating, ensuring consistent turnaround times without compromising quality. Whether you need rapid response on urgent jobs or scheduled coating support, we align with your production goals.

6. The True Value: Focus on Core Expertise

Ultimately, your team’s expertise is in designing, manufacturing, or assembling electronics—not in learning to mask, coat, and cure boards.

By partnering with SCH Services, you gain a trusted in-house extension that handles coating complexity for you.

You’ll benefit from:
• Lower overall costs (no capital, no rework, no waste)
• Predictable lead times
• Consistent quality and traceability
• Certified environmental and process compliance
• The freedom to focus on your core business

Conclusion: When Expertise Pays for Itself

DIY conformal coating can look attractive on paper—but the real costs soon surface in training, downtime, and rework.

By outsourcing to SCH Services Ltd, you gain precision, consistency, and efficiency from day one.

Ready to compare the true cost difference?

Talk to our team today about how our subcontract and in-house coating solutions can reduce your costs and improve reliability.

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When you hear “ESD coating,” most people picture a paint loaded with carbon or metal particles. But that’s exactly where conventional solutions fall short. The future lies in filler-free ESD coatings, and ProShieldESD is leading that shift.

Unlike traditional ESD paints and molded plastics that depend on conductive fillers, ProShieldESD uses a pure polymer backbone to deliver permanent, homogeneous static dissipation. It’s a technology that doesn’t just improve coatings — it transforms how industries approach ESD control.

Why Filler-Based Solutions Fail

Filler‑based ESD coatings and conductive plastics have long been the default—but they come with built-in compromises:
• Segregation & clustering: Conductive particles (carbon, metal) can shift or clump during mixing, altering performance.
• Variable conductivity: Rather than a uniform layer, resistivity varies across a surface — creating weak zones.
• Drift over time: Particles wear, get damaged, or shift, especially under stress or in low humidity.
• Limited retrofit potential: You can’t reliably convert existing surfaces with molded ESD plastics — you need custom parts or high-cost replacements.

How ProShieldESD Changes the Game

1. Conductivity built in, not added

ProShieldESD’s conductivity comes from a 100% conductive polymer matrix — no fillers, no additives. The result is a coating whose static control is intrinsic and integral, not surface-limited.

2. Multi-chemistry platform

What makes this even more powerful is that the same foundational technology can be adapted across chemistries — PU, epoxy, water-based, solvent-based — and still maintain the same performance. That’s the platform difference.

3. Universal retrofit

Existing assets like floors, walls, metal structures, plastics, foams, or cartons can be coated directly. There’s no need to replace with engineered parts or rework your infrastructure.

4. Stability under extremes

Unlike filler-based coatings that fail under low humidity or heavy use, ProShieldESD remains stable. It doesn’t drift. It doesn’t degrade. It doesn’t need reapplication.

Use Cases Across Industries

Because it’s a platform (not a single product), ProShieldESD’s filler-free coating adapts to multiple sectors:
• Electronics & Semiconductor — critical work surfaces, benches, ESD-safe trays
• Aerospace & Defence — composite structures, metal racks, test jigs
• Military & Rugged Systems — field-grade housings, transit cases
• Automotive & Battery — factory floors, battery enclosures
• Energy & Chemicals — piping, drums, containment vessels
• RF & Antenna — radomes, enclosures where signal integrity matters
• Packaging & Logistics — cartons, foams, crates
• Explosives & Pyrotechnics — safe work surfaces under low-humidity

These are examples, not limits — the platform extends where traditional coatings cannot.

Filler-Free vs Filler-Based: A Side-by-Side Comparison

The Bigger Picture: Platform Thinking

Yes — we’re talking filler-free coating techniques here. But what elevates it is positioning this as a platform — one that scales, adapts, and future-proofs static control solutions.

• The same technology underpins every variant (PU, epoxy, water-based, solvent-based).
• Performance doesn’t change even if the formulation does.
• It allows ESD control to be modular, systemic, and unified across operations.

That means less disruption, fewer specialty parts, and more reliability across your entire facility.

Getting Started

Transitioning to filler-free ESD control doesn’t require a total overhaul. ProShieldESD’s retrofit-friendly approach means you can roll out pilot sections — floors, benches, enclosures — and expand gradually, all while maintaining full operational continuity.

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Learn more: ProShieldESD Platform Page

Static control paints are widely used in electronics, aerospace, and manufacturing environments—but not all paints are created equal. Many misconceptions exist about how they work, their durability, and whether they truly provide permanent ESD protection. Let’s separate fact from fiction.

Myth 1: All ESD Paints Provide the Same Protection
Fact: Traditional ESD paints usually rely on carbon or metal fillers to achieve conductivity. These fillers can clump, settle, and create weak points. The result? Inconsistent protection across the surface.

ProShield Advantage: ProShield ESD coatings deliver homogeneous, permanent conductivity—no fillers, no hot spots, no weak zones.

Myth 2: ESD Paints Last Forever
Fact: Conventional paints degrade over time. Abrasion, cleaning, and environmental exposure all reduce performance, meaning they often need reapplication.

ProShield Advantage: ProShield is a permanent polymer-based coating. It bonds directly to surfaces and maintains its conductivity without reapplication, even under demanding conditions.

Myth 3: Paints Can Replace All Other Static Control Measures
Fact: Paints are only one layer of protection. They work best when integrated into the ESD Control Pyramid alongside grounding, dissipative materials, and anti-static measures.

ProShield Advantage: Because ProShield covers the full range—from conductive (10⁴ Ω) through dissipative (10⁹ Ω)—it integrates seamlessly into layered ESD programs.

Myth 4: Molded ESD Plastics Are Always Better Than Paints
Fact: Molded parts are expensive, require tooling, and can also suffer from inconsistent conductivity due to filler distribution.

ProShield Advantage: ProShield coatings eliminate the need for costly molded plastics. They can be applied directly to standard plastics, foams, housings, and floors—delivering permanent, uniform protection at a lower cost.

The Truth About ProShield ESD
ProShield ESD coatings stand apart from traditional static control paints:

Permanent protection (no reapplication needed)
Homogeneous conductivity across every surface
Coverage from 10⁴ to 10⁹ Ω (conductive through dissipative)
Flexible, cost-effective alternative to both filler-based paints and molded plastics

By dispelling the myths, it’s clear: ProShield ESD is not just another paint—it’s a breakthrough in permanent, reliable static control.

For more information, visit: www.proshieldesd.com

Electrostatic discharge (ESD) is a persistent challenge across almost every sector — from damaging microelectronics to creating ignition hazards in volatile environments. Traditional anti-static coatings and plastics often degrade, lose effectiveness, or require costly replacement. The ProShieldESD coating platform changes that. Built on a permanent, filler-free conductive polymer backbone, it delivers lasting static dissipative and conductive protection across industries and substrates.

But what makes ProShieldESD different is not just the science — it’s the breadth of its applications. This isn’t a single product, but a platform technology adaptable to open-ended chemistries and surfaces.

Why Applications Matter

Every industry faces unique ESD risks:
• In electronics, a single static event can ruin sensitive components.
• In aerospace and defence, static sparks can threaten mission-critical systems.
• In logistics, packaging must perform consistently across global humidity changes.

With ProShieldESD, one platform solves all these challenges — without fillers, reapplication cycles, or expensive engineered plastics.

Key Industry Applications

Electronics & Semiconductor

ProShieldESD creates consistent, repeatable static control across tools, fixtures, floors, and packaging. Unlike traditional paints, it maintains stable resistivity even in low humidity, protecting sensitive circuits from hidden damage.

Aerospace & Defence

Aircraft and defence systems demand coatings that survive extremes of temperature, altitude, and vibration. ProShieldESD delivers permanent static safety on composites, test rigs, and racks without adding weight or requiring redesign.

Military & Ruggedised Systems

From field electronics to vehicle housings, mission-critical equipment must be rugged and reliable. ProShieldESD coatings retrofit onto existing systems, reducing costs while maintaining performance in the harshest environments.

Pharma & Healthcare

Static control isn’t just about electronics — it’s also about safety and hygiene. ProShieldESD keeps cleanroom walls, ceilings, and equipment static-safe, reducing dust attraction and simplifying compliance.

Automotive & Battery

With the rise of EV gigafactories, static control has become central to safety. ProShieldESD protects floors, racks, and enclosures, ensuring safe handling of sensitive battery modules.

Energy & Chemicals

In volatile plants where powders, gases, or liquids are handled, static sparks pose ignition risks. Coatings applied to drums, vessels, and pipes create permanent discharge paths without relying on additives that wear away.

RF & Antenna Systems

A unique advantage of ProShieldESD is signal transparency. Unlike carbon-filled coatings that block or detune RF signals, ProShieldESD dissipates static without interfering with communication. Applications include radomes, antenna housings, and radar systems.

Packaging & Logistics

Packaging must travel across varying climates. ProShieldESD provides permanent static control for cartons, foams, and crates — eliminating the need for expensive ESD-rated packaging materials.

Explosives & Pyrotechnics

In explosive or pyrotechnic environments, static can be deadly. ProShieldESD coatings create safe discharge paths on bins, crates, and work surfaces, even in very low humidity conditions.

Why ProShieldESD is a Platform, Not Just a Paint

ProShieldESD is more than a single coating. It’s a platform technology — available as polyurethane, epoxy, water-based, and solvent-based chemistries. These are examples, not limits. If you can paint it, you can protect it.

This flexibility allows manufacturers to integrate permanent static control into their existing finishing processes, making ESD safety scalable, cost-effective, and future-proof.

Learn More

The potential of ProShieldESD coating platform applications is broad — and still expanding. From electronics to RF communications, from aerospace to packaging, it redefines how industries manage static risks.

For more detailed industry use cases, visit the ProShieldESD applications page

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Email: sales@schservices.com
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