Three ways reusable PCB masking solutions reduce coating costs

Switching from disposable tapes to reusable masking solutions can cut conformal coating costs by up to 80%, particularly in medium- to high-volume production.
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- Faster application. Pre-formed boots are typically 4โ5ร quicker to apply than manual tape masking,
reducing operator time per board. - Rapid removal after coating. One-piece removal eliminates the slow peeling, residue cleanup, and inspection
associated with traditional masking materials. - Lower rework risk. Unlike tape, moulded boots provide consistent sealing around connectors and interfaces,
reducing coating ingress and costly touch-up or strip-and-recoat cycles.
- Faster application. Pre-formed boots are typically 4โ5ร quicker to apply than manual tape masking,
The result is a more predictable masking process, improved yield, and faster throughputโespecially where repeatability matters.
Get expert advice on reusable masking for conformal coating
SCH helps manufacturers select and implement reusable masking boots and component protection solutions that reduce labour, improve consistency, and support scalable production.
You can explore our range of reusable PCB masking boots, or review our technical guidance on conformal coating masking strategies, which explains when to use boots, tapes, dots, liquid mask, or custom plugsโalong with best practice,
standards considerations, and common failure modes.
This approach helps ensure your coating operation remains efficient, repeatable, and rework-friendly as volumes increase.
Contact us to discuss your application โ

