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How do conformal coating masking boots save money in your production process?


Three ways reusable PCB masking solutions reduce coating costs

Reusable masking solutions protecting PCB components during conformal coating at SCH Services

Switching from disposable tapes to reusable masking solutions can cut conformal coating costs by up to 80%, particularly in medium- to high-volume production.

    1. Faster application. Pre-formed boots are typically 4โ€“5ร— quicker to apply than manual tape masking,
      reducing operator time per board.
    2. Rapid removal after coating. One-piece removal eliminates the slow peeling, residue cleanup, and inspection
      associated with traditional masking materials.
    3. Lower rework risk. Unlike tape, moulded boots provide consistent sealing around connectors and interfaces,
      reducing coating ingress and costly touch-up or strip-and-recoat cycles.

The result is a more predictable masking process, improved yield, and faster throughputโ€”especially where repeatability matters.

Get expert advice on reusable masking for conformal coating

SCH helps manufacturers select and implement reusable masking boots and component protection solutions that reduce labour, improve consistency, and support scalable production.

You can explore our range of reusable PCB masking boots, or review our technical guidance on conformal coating masking strategies, which explains when to use boots, tapes, dots, liquid mask, or custom plugsโ€”along with best practice,
standards considerations, and common failure modes.

This approach helps ensure your coating operation remains efficient, repeatable, and rework-friendly as volumes increase.
Contact us to discuss your application โ†’

What are conformal coating masking boots and how can they save you money?


The use of masking materials such as tapes, dots and liquid latex can be a highly effective process in protecting components from ingress of conformal coating. However, the masking process can be labour intensive, difficult and time consuming.

Using reusable, custom masking boots offers a labour saving alternative in both the masking and de-masking stages of the coating process. This can save you lots of time and money.

Conformal coating masking boots used on Printed circuit board as an alternative to masking tapes

Three simple reasons why conformal coating masking boots can save you money

  • Masking time is reduced. Using masking boots as an alternative can be 4-5 times quicker than masking tape.
  • De-masking time is reduced. Again it is much quicker to remove masking boots than tape
  • Masking boots donโ€™t leak as easily as tape. So there is less chance of a need to repair or remove leaked coating.

This means you can save a lot of money very quickly when switching to custom masking boots.


How Diamond MT saved nearly 60% of their process time switching to masking boots

Diamond MT, a conformal coating and Parylene coating service provider, found they saved 60% of their current costs by switching to the SCH range of conformal coating masking boots.

Sean Horn, Diamond MT, explains how they did it.

โ€œWe had initially wanted to try SCHโ€™s conformal coating masking boots for price savings. However, once we began to work with Lee on our specific masking application, we realised that we could extend the life of our boots over 200%. We switched immediately!

We then realised the importance of working with someone who understands conformal coatings. We will not being going back to our previous supplier.โ€

Sean Horn, Director, Diamond MT, Parylene and conformal coating subcontract service provider.


Request Your Free Masking Sample Pack

You can experience the quality of our masking solutions first-hand by requesting a free sample pack. The pack includes a selection of our masking tapes, dots, boots and pre-cut shapes, allowing you to test their performance directly in your coating process. Itโ€™s a quick and risk-free way to see how our materials ensure clean removal, precise coverage, and time-saving application.

๐Ÿ‘‰ Contact us today to request your free sample pack and find the right masking solution for your production needs.


Find out how much you can save by switching to custom boots

We are happy to provide a quotation for our masking boots so you can see for yourself how much you can save.

Just provide us with three pieces of information:

  • Provide a picture of the board you wish to test
  • Identify the components you need to mask
  • Provide the component identification codes (manufacture details etc)

Contact us today to request your quotation for conformal coating masking boots. Call us on +44 (0) 1226 249019, email your requirements on sales@schservices.com

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Conformal Coating UK

Conformal Coating UK
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