Aerospace & Defence | Conformal Coating, Parylene & ProShieldESD

Mission-Critical Protection for Harsh Environments

Our aerospace & defence conformal coating solutions deliver mission-critical reliability in harsh environments.
Aerospace and defence electronics face some of the harshest operating conditions on earth—and beyond.
At SCH, we apply conformal coatings, Parylene, and ProShieldESD solutions that ensure reliability in extreme
humidity, vibration, salt fog, and altitude. With over 25 years of programme support, we help customers achieve
long-term reliability and compliance with strict industry standards.

For background on industry guidance, see IPC and the
Electrostatic Discharge Association.


Aerospace & Defence Conformal Coating Challenges

  • ✅ Surviving rapid altitude and pressure changes
  • ✅ Resisting condensation, humidity, and salt fog
  • ✅ Preventing failures due to vibration, shock, and FOD
  • ✅ Maintaining performance under thermal extremes
  • ✅ Meeting rigorous documentation and traceability requirements

Aerospace & Defence Conformal Coating Solutions

Conformal Coating for Aerospace & Defence

For PCBs, modules, and avionics exposed to mixed environments, conformal coatings provide a robust barrier.

  • ✅ Polyurethane and epoxy for chemical resistance
  • ✅ Acrylic for cost-effective moisture protection
  • ✅ Silicone for vibration and thermal cycling resilience

Explore: Conformal coatings

Parylene Deposition for Flight-Critical Electronics

Where uniform, lightweight, and pinhole-free protection is needed, Parylene is the aerospace gold standard.

  • ✅ Parylene C for salt fog and moisture resistance
  • ✅ Parylene N for optical clarity in sensors
  • ✅ Ultra-thin, lightweight protection for flight-critical systems

Explore: Parylene Coating

ESD Control with ProShieldESD

Aerospace manufacturing and maintenance environments demand advanced static control.

  • ✅ ESD-safe coatings for facilities, tooling, and packaging
  • ✅ Reduce static build-up during assembly and servicing
  • ✅ Aligned to ANSI/ESD programmes

Explore: ProShieldESD

Services & Support for Aerospace Programmes

  • ✅ Subcontract aerospace PCB coating to our UK facility
  • ✅ Develop processes and train in-house operators
  • ✅ Full metrology: thickness, adhesion, ionic contamination

Contact: SCH Services

Learn more about our aerospace & defence conformal coating services.

Standards & Compliance (IPC / IEC / ESD)

Aerospace & Defence Coating Process

  1. Assessment & Selection: application conditions, qualification needs
  2. Masking & Prep: boots, shapes, tapes, and bake-out
  3. Application: dip, selective spray, or Parylene vacuum deposition
  4. Cure & De-mask: controlled bake or UV cure, remove masking
  5. Inspection & Test: thickness checks, cross-hatch adhesion, ionic tests
  6. Documentation: process validation, travellers, C of C packages

Benefits of Aerospace & Defence Conformal Coating

  • ✅ Extended mission life and reliability
  • ✅ Reduced maintenance and field returns
  • ✅ Compliance with aerospace and defence standards
  • ✅ Lighter than bulky encapsulation
  • ✅ Documented traceability and repeatability

Example Application / Case Study

  • 🎯 Objective: Protect flight-control electronics from condensation and salt fog
  • 🧪 Approach: Applied Parylene C + silicone top-coat, validated with salt-fog & thermal cycling
  • ✅ Result: Passed 1000hr humidity & thermal shock

Talk to an Expert

Next step: Share your drawings, BOM, and spec requirements for a tailored aerospace coating solution.

📞 +44 (0)1226 249019   |   ✉ sales@schservices.com   |   💬 Contact us

Related solutions: Conformal coatings · Parylene · ProShieldESD

FAQs

What thickness do you recommend for aerospace coatings?

Typically 25–50µm for liquid coatings; 12–25µm for Parylene. Thickness confirmed with Positector or FM20 optical checks.

Do aerospace coatings meet IPC and defence requirements?

Yes—our processes align with IPC-CC-830, IPC-A-610 Class 3, and customer-specific defence standards.

How quickly can SCH start aerospace coating?

Prototype work can begin within days via subcontract; full in-house programmes are typically delivered within 8–12 weeks.

Why Choose SCH Services?

Partnering with SCH Services means more than just outsourcing — you gain a complete, integrated platform for
Conformal Coating, Parylene & ProShieldESD Solutions, alongside equipment, materials, and training, all backed by decades of hands-on expertise.

  • ✈️ 25+ Years of Expertise – Specialists in coating technologies trusted by aerospace, medical, defence, automotive, and electronics industries worldwide.
  • 🛠️ End-to-End Support – Guidance on coating selection, Parylene grades, masking strategies, application methods, inspection, and ProShieldESD integration.
  • 📈 Scalable Solutions – From small prototype batches to full-scale, high-volume production, SCH delivers flexible capacity that grows with your needs.
  • 🌍 Global Reach – Responsive technical support and supply coverage across Europe, North America, and Asia.
  • Proven Reliability – A strong reputation built on quality, consistency, and customer satisfaction across services, equipment, and materials.

📞 Call: +44 (0)1226 249019
Email: sales@schservices.com
💬 Contact Us ›