Inspection Aids & Labelling

Using the right conformal coating inspection aids makes it far easier to verify coverage, thickness and quality during PCB manufacturing. Simple, consistent labelling also helps operators, inspectors and customers see what has been coated, what is masked, and what needs rework.

• Faster decisions: Clear labels and markers reduce time debating whether coverage is acceptable.
• Consistent judgments: Standardised visual cues align coating, inspection and customer expectations.
• Traceable outcomes: Labels, barcodes and QR codes link boards to work orders, test data and rework history.
• Lower rework risk: Inspectors can quickly spot missed areas, pooling or over-coating before final test.

Most conformal coatings include a UV tracer, which becomes a powerful inspection aid when the board design supports consistent viewing angles. Using an SCH UV Inspection Booth like what we use in our own conformal coating services ensures these features are seen clearly and repeatably under controlled lighting.

• Define inspection viewpoints: Ensure labels and reference marks are visible from the same angles used in your UV checks—ideally using a fixed, stable setup such as an SCH inspection booth.

• Highlight critical zones: Use silkscreen outlines or arrows to draw attention to high-risk areas such as fine-pitch devices, connectors and board edges.

• Use test coupons: Add dedicated coupons with representative tracks, vias and components that can be quickly checked under UV lighting.

• Panel frame legends: Print short process notes on the panel (e.g., “Inspect under 365 nm UV – both sides”) to guide operators during booth-based inspection.

 

Thoughtful labelling on the PCB and panel frame helps coating and inspection teams quickly understand what they are looking at.

• Coating side / areas: Silkscreen notes such as “COAT THIS SIDE ONLY” or arrows to coated regions.
• Mask indicators: Simple symbols to show where boots, caps or tape must be applied before coating.
• Revision and job IDs: Board and panel labels that tie into the traveller or MES route card.
• Panel-level labelling: Labels on the frame for coating process, material, thickness target and cure method.

Digital identifiers make it easy to log inspection results and trace issues back to specific batches and process settings.

• 1D / 2D codes: Add barcodes or QR codes in the panel frame or keep-out zones large enough for reliable scanning.
• Link to process data: Connect codes to coating recipe, operator, booth, batch and inspection records.
• Support rework loops: Enable codes to be re-scanned after recoat or repair to close the quality loop.
• Protect readability: Keep codes out of heavy coating areas and away from potential pooling or meniscus build-up.

Simple hardware choices can make conformal coating inspection more repeatable and operator-friendly.

• Dedicated inspection coupons: Panels with representative features specifically used to check coverage and thickness.
• Backlit fixtures: Racks or stands that allow boards to be inspected over backlighting for edge and meniscus checks.
• Positioning aids: Fixtures with stops, pins or reference marks so inspectors always view boards from consistent angles.
• Integrated labels: Fixture labels for coating type, UV wavelength, and any special inspection notes.

Inspection aids and labelling are only effective if they support clear, agreed pass/fail criteria.

• Reference images: Capture good/acceptable/marginal examples using UV photos linked to labelled features on the PCB.
• Mapped risk areas: Use drawings that mark high-risk zones (edges, connector rows, tight gaps) matching board labels.
• Sampling plans: Align visual inspection, UV checks and AQL with the way panels and boards are labelled.
• Customer alignment: Use the same labels and images in customer acceptance criteria and control plans.

• Have you defined where and how UV inspection will be performed (angles, sides, fixtures)?
• Are critical areas clearly marked on the PCB or panel frame for operators and inspectors?
• Do labels or symbols indicate coating sides, mask requirements and keep-out areas?
• Are barcodes or QR codes positioned in safe, readable locations outside heavy coating?
• Have you included any test coupons or witness boards to validate coverage and thickness?
• Are pass/fail criteria documented and tied to the same board features and labels used in production?

Why Choose SCH Services?

Partnering with SCH Services means more than just outsourcing — you gain a complete, integrated platform for Conformal Coating, Parylene & ProShieldESD Solutions, alongside equipment, materials, and training, all backed by decades of hands-on expertise.

• ✈️ 25+ Years of Expertise – Specialists in coating technologies trusted worldwide.
• 🛠️ End-to-End Support – Selection of chemistry/process, masking strategies, inspection, and ProShieldESD integration.
• 📈 Scalable Solutions – From prototypes to high-volume production.
• 🌍 Global Reach – Responsive support across Europe, North America, and Asia.
• ✅ Proven Reliability – Consistent results across services, equipment, and materials.

📞 Call: +44 (0)1226 249019
✉ Email: sales@schservices.com
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Note: This article provides general design guidance for conformal coating and Parylene. It does not replace product-specific standards, OEM requirements or safety approvals. Always validate final layouts and electrical spacings against the relevant IEC/IPC standards, customer specifications and safety agency rules for your application.