DS101 Conformal coating dip system

The DS101 Conformal coating dip system is a precision built, floor standing, conformal coating dip machine for medium to high volume batch processing of printed circuit boards.

Operating completely on compressed air and utilising an air over oil pneumatic system, the DS101 conformal coating dip system offers total precision regulated speed control to allow a wide range of conformal coatings to be coated with repeatable high tolerance of coating thickness to be achieved.

Being entirely pneumatic the machine is safe to use with flammable materials, and the automatic dip cycle process provides a smooth immersion and withdrawal rate which eliminates air entrapment and ensures an even film.


Standard features

  • A pneumatically driven control & pump system operating from a single air inlet to meet the most stringent H&S needs
  • Front-mounted control panel for easy operation
  • Constant levelling re-circulating weir system
  • Multiple horizontal support rods on dipping arm
  • Compatible with solvent, silicone and water based coatings
  • Fume extraction hood and extraction point for spigot to be fitted
  • RoHS compliant system

Options

  • Argon gas flow monitor and gas manifold
  • Flow cup, viscosity tables and stop watch for material viscosity control
  • Fixed steel rule to calibrate dipping speeds
  • Teflon coated tank and panels
  • Custom tank and dip system sizes
  • Stainless steel weir catch tray
  • Transparent doors fitted for minimal exposure to operators
  • Automatic viscosity control and top up system
  • Customised PCB jigging and carriers

Standard dip tankds101rounded_000 copy

Stainless steel dip tank

Usable area is approximately

  • 600 mm long (left to right facing machine)
  • 200 mm wide (front to back facing machine)
  • 300 mm deep
  • 50mm wide rear weir, 150mm deep for easy clean.

Structure

The system is constructed of powder coated steel frame with solvent resistant stainless tank internal panels and tank.


Dimensions and weight DS101ConformalCoatingDipSystemDimensions

Dimensions: ( approx) 1795 mm high x 950 mm wide x 590 mm deep.
Dip tank: Stainless steel. Usable area is approximately 600 mm long x 200 mm wide x 300 mm deep with a 50mm wide rear weir, 150mm deep for easy clean.
Range of dip speed: 0-150mm/min
Tank Capacity: approx 40 litres.
Weight: approx 155kg excluding coating


Facilities

  • Clean, dry, compressed air at 80 psi
  • 150mm extraction connection for spigot to be fitted
  • 475 cfm for extraction with doors open, 30 cfm doors closed

Downloads

DS101 Conformal Coating Dip System PDF

If you’re planning to install a piece of equipment, please check the exact specification of the brochure with us. All details shown in all brochures are subject to change between publication dates.


Facts for conformal coating & dipping

Automatic Dip Coating is one of the most efficient methods for application of conformal coatings and is excellent for all volume production whether large or small.

The process of dipping a circuit boards into a conformal coating material contained in a tank ensures complete coverage, including underneath components and around difficult large 3D boards and there is no over spray or material wastage


Setting up a conformal coating equipment line?

Consider our conformal coating equipment bundles.


Conformal coating dip coating FAQs


Links for further information


Contact us

Call us on +44 (0) 1226 249019, email your requirements on sales@schservices.com, contact our distributors direct or complete the details in the contact form.